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Cellulosic nonwoven material targets hygiene and medical applications
October 2, 2025
By: Karen McIntyre
Editor
Futamura Chemical will reportedly cease production of its cellulose-based spunbonded nonwoven fabric, which is marketed under the brand TCF (Textiles Continually Formed), in March 2026. TCF is a spunbonded nonwoven fabric produced by integrating the rayon spinning process with the nonwoven manufacturing process. The company began production in 1979 after acquiring patents and equipment from Mitsubishi Rayon at the time. Currently, the nonwovens are made solely on its third production line, which has a capacity of 2,400 tons and was introduced in 1986. Main applications for TCF include medical, sanitary and cosmetic goods including face masks, wet tissues and gauze as well as food-related items and industrial materials. The decision to cease production was made when the company decided not to replace aging production facilities. In addition to TCF, Futamura mades a proprietary cellulose-based spunbond nonwoven fabric which is sold under the Nature Lace brand name. The company plans to continue advancing this material, which is has been making since 2023 and currently has a capacity of 1200 tons per year. Â
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